Total Maintenance Planning

Total Maintenance Planning includes the planning of the following (A to Z) aspects:

• Lubrication
• Overhauling
• Breakdown or Corrective maintenance
• Safety
• Predictive maintenance
• Maintenance record keeping
• Preventive maintenance including shutdown maintenance
• Reconditioning
• Kaizen activities
• Modifications or Design Out Maintenance
• Inspection
• Spare parts planning and spare parts consumption pattern
• Refurbishing
• Equipment replacement
• Maintenance plan formulation
• Standardisation (of inspection technique, equipment, material, specification, etc.).
• Materials requirement planning
• Obsolescence (of equipment, technique) S. Scrap and disposal system
• Spare parts manufacture
• Level of training (of maintenance crew, inspection personnel, etc.)
• Liaison with production department
• Liaison with support organization
• Cost control effort
• Utilities and services (such as compressed air, power generator, water, etc.)
• Documentation (of history of maintenance of each equipment, breakdown records, type of breakdown, frequency of breakdown, repair time, replacement requirements, etc.)