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Assignment Help: >> Shell Moulding - Advantages

Advantages:

o   A smoother surface finish might be obtained in shell castings. It is primarily attained by the finer size grain utilized. The usual order of roughness is of the order of 3 to 6 microns.

o   Draft angles are lower than needed in sand castings. The decrease in draft angles might be between 50 to 75% which considerably saves the material expense and the subsequent machining expense.

o   Generally Shell moulding castings are more dimensionally precise than sand castings. This is possible to get a tolerance for steel castings ± 0.25 mm and ±0.35 mm for grey cast iron castings under usual working conditions.

o   Sometimes, special cores might be removed in shell moulding. As the sand contains a high strength the mould might be designed in such a way that the internal cavities might be build directly with the shell mould itself devoid of the requirements of the shell cores.

o   Also, extremely thin sections of the type of air cooled cylinder heads might be readily built by the shell moulding due to the higher strength of the sand utilized for shell moulding.

o   Permeability of the shell is high and thus no gas inclusions take place.

o   Extremely small amount of sand required to be used.

o   Mechanisation is willingly possible due to the simple processing involved in shell moulding.

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