Semi-elliptic Type Leaf Springs:
Figure illustrate a carriage spring carrying a central load W.
Figure
b = Width of leaves,
t = Thickness of leaves,
W = Load,
y = Rise of crown,
n = Number of plates, and
R = Initial radius of curvature of plates.
Section modulus of single plate = bt 2 / 6
Z for the whole spring = nb t 2/6
Maximum BM,
M = Wl /4
M = σb . Z
σb = M/Z = (wl/4)/ n (bt2/4) = (3/2) .( Wl / nbt 2)
From geometry of circles, because each of leaf is supposed to be bent in form of a part of a circle.
y (2R - y) = (l /2)× (l/2)
∴ y = l2 / 8R
M/ E I = 1 / R - 1/ R0
⇒ (- Wl /4)/ E . (nbt 3/12) = 8/l2 ( y - y0 )
∴ Deflection,
Δ= 3W l3 / 8 nbt 3 E
U = (1/2) W Δ =3W 2 l 3/16 nbt 3 E
Spring constant
= W/ Δ = 8 E nbt3 / 3l 3
Proof Load : Load needed to make the spring flat.