Step 2:
The equation that gives the optimum speed for minimum cost per component is given by
------------------ (12)
To know optimum V, 1/n and B should be known. These two unknowns can be determined from the following relationship.
T = B/ V 1/ n ------------- (8)
where, T = tool life in min, and V = velocity in m/min.
Let V1 be the cutting speed at N1 and V2 be the cutting speed at N2. Then,
V1 = πDN1 = π × 76.2 × 10-3 × 330 or, V1 = 78.998 m/min.
V2 = πDN2 = π × 76.2 × 10-3 × 535
or, V2 = 128.07 m/min.
Tc1 ≈ Tac
= l/ f N1
= 0.1524/3.81×10- 4 ×330
Tc1 = 1.21 min
Therefore, T1 = time per component x total no. of components
= 1.21 × 620
or, T1 = 750 min
Tc2 = l/ f N 2
= 0.1524 / 3.81×10- 4 ×535
Tc2 = 0.748 min
T2 = 15 × 0.748
or, T2 = 11.22 min