Important Formulae
(a) V = π DN /1000 m/min
Where, V = Cutting speed, m/min
D = Diameter of the workpiece, mm
N = Rotational speed of workpiece, rpm
(b) Time for single pass
t = L + L0 / fN min
where, L = Length of the job, mm
L0 = Over travel of the tool beyond the length of the job to help in tool setting, mm
f = Feed rate, mm/rev.
[Over travel is usually 2 to 3 mm on either side]
(c) Roughing passes
dr = A - Af
Where, A = Total machining allowance, mm
Af = Finish machining allowance, mm
dr = Depth of cut in roughing, mm
(d) Finishing passes
d f = Af
where, df = Depth of cut in finishing, mm
(e) Power required
P = ( F × V)/60 = ((k × d × f ) × V)/60
where, P = Power, kW
F = Cutting force, kN
k = Constant depending in work material, N/mm2 (specific cutting pressure)
f = Feed rate mm/rev.
d = Depth of cut, mm
V = Cutting speed, m/min
x, y are constants depending upon the work material.