Line Balancing, Operation Management

Assignment Help:
#What do you understand by “line balancing”? What happens if balance doesn’t exist?uestion..

Related Discussions:- Line Balancing

Explain non-web-based international expansion strategies, Why is it that sm...

Why is it that small businesses are at a disadvantage as they pursue non-Web-based international expansion strategies?

Explain sow contains words such as nearly or approximately, If the customer...

If the customers SOW contains words such as nearly or approximately, then: Answer The project manager uses his discretion in determining the meaning The sponsor uses his d

How measure of overall performance, Cunningham Performance Auto, Inc., mod...

Cunningham Performance Auto, Inc., modifies 375 autos per year. The manager, Peter Cunningham, is interested in obtaining a measure of overall performance. He has asked you to prov

Change Management in Process/Systems?, main principles of project managemen...

main principles of project management aiding the operations manager/manageress in introducing change to the process/system?

Service process design, the main factors that influence the service process...

the main factors that influence the service process design.

Explain milestones important when implementing major change, Why is the cel...

Why is the celebration of milestones important when implementing major change? Explain your position

.Operational Plan and Budget, Can you create a Operational Plan and Budget ...

Can you create a Operational Plan and Budget if I provide instruction. Also need budget plan to be placed in excel

Structural adjustment - factor affecting productivity, Structural Adjustmen...

Structural Adjustments - Factors Affecting Productivity Improvement Structural adjustment relates to the composition of society, the industries in which people work, fashions

Explain legacies of the pharaohs hatshepsut, • Imagine you are an Egyptolog...

• Imagine you are an Egyptologist encountering an astounding archeological find, such as the tomb of Tutankhamen found by Howard Carter in 1922. Would you proceed with the excavati

20110907, I have already ordered and you all gave me a false link to the re...

I have already ordered and you all gave me a false link to the reference number above. I want my results now. And I want a refund for being late.

Daina

2/12/2013 7:08:07 AM

Line Balancing
- Line: an assembly line composed of various work stations, at which particular operations are performed.

- To work efficiently, with no work pile-ups between stations, the line must be balanced, for example work must get through each workstation in roughly similar amount of time.
Goals:
1. To meet production goals,
2. Maximize output.

General Approaches to Line Balancing Technique
1. Estimating number of operators for a specific number of stations,
2. Work element sharing: grouping “activities” each work elements into “stations” or jobs performed by a single person (occasionally multiple people work in concert at a single station or machine)

Diana

2/12/2013 7:09:42 AM

Write your Aim – It only applies to assembly lines. It aims at minimizing the idle time along the line by dividing work equally among members. Tasks are grouped in such a way that they have equal time requirement.

When is line Balancing is Done

· When the line is initially set-up

· When the changes are made in process / desired output rate

Difficulty associated with LB – Not feasible to combine certain activities

Necessity of line balancing – In absence of line balancing, it might create morale problem for workers at slower station who work continuously

(Draw Precedence Diagram)

Cycle Time = Longest time at the any of the work element OR (Operating Time / Desired Output Rate)

CT = 1 min

(In Question, it may be given as 480 units per 8-hour day, Hence CT = 8*60 min per day / 480 units per day = 1 minute per cycle)

Theoretical Minimum number of workstations, Nmin = Sum of time at all WS / CT = (0.1+1.0+0.7+0.5+0.2) / 1.0 = 2.5 = 3 Workstations

Rules in Assigning task

1. Choose new WS if

a. All preceding tasks are completed

b. Task Time is less than or equal to Time Remaining

2. Always first assign the task with greatest task time to a workstation, in case there is a choice between work elements. In case task time is same, choose the element having greatest number of followers.

3. For every new WS, always start with cycle time

WS


Time Remaining


Eligible


Assign Task


Revised Time remaining


WS Idle Time

1


1.0


A,C


C(0.7)


0.3 (1.0-0.7)




0.3


A


A(0.1)


0.2


0.2

2


1.0


B


B(1.0)


0


0

3


1.0


D


D(0.5)


0.5




0.5


E


E(0.2)


0.3


0.3

Total Idle time = 0.2 + 0.3 = 0.5 minutes

Balance Delay in % (% of idle time on assembly line) = Total idle time * 100/ (Actual No of WS * Cycle Time)

=0.5*100/(3*1) = 16.7%

Line efficiency = 100% - Balance delay% = 83.3%

Other considerations in line-balancing

1. Technical considerations –

a. Skill requirement of different tasks - If the skill requirements of tasks are quite different, it may not be feasible to place the tasks in the same workstation

b. Incompatible tasks - If the tasks themselves are incompatible (example – Use of fire and flammable liquids), it may not be feasible even to place them in stations that are near to each other

2. Variable tasks by human –

a. Reasons for variation are Fatigue, boredom and failure to concentrate on the task at hand.

b. Absenteeism can also affect the balance

Other approaches to achieve smooth flow of production

1. Make parallel workstations – They increase the workflow and provide flexibility

2. Cross-train workers / Dynamic line balancing – It helps workers perform more than 1 task. In case they are idle, they can assist other workers who are temporarily over-burdened

3. Mixed model line - Design a line to handle more than 1 product on the same line. The different products are similar in many ways and hence, the process applied on them is also samemessage here..

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd