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Thermal spelling: The breaking or cracking or peeling off the refractory is known as spelling. A good refractory must show a good resistance to thermal spelling. Thermal spelling can be decreased by minimizing the development of internal stress by:
(1) Using refractory with high porosity, good thermal conductivity and low coefficient of expansion.
(2) Avoiding sudden temperature changes.
(3) Proper furnace design
In the dryer air furnace, a natural gas containing 92.5 mole% methane, 4.8% ethane, and the remainder propane is burned with 20% excess air. The fuel enters the furnace at 25°C and
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