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A riser or a feeder head is a passage of sand made in the cope to permit the molten metal to rise above the highest point in the casting after the mould cavity is filled up. Risers serve a dual function. They compensate for solidification shrinkage which is a very common casting defect and are a heaf source so that they freeze last and promote directional solidification.
Types of Risers : There are two types risers :Top or open risers and side or blind risers.
Riser shape and Size : The metal in the riser should remain in the molten state for a longer time than in the mould cavity.
It means a heaf looses in riser should therefore be kept to a minimum. It means a riser most freeze more slowly than the casting. Those there shape should be such as to give volume-to-surface-area ratio a maximum value. This ratio is maximum for a sphere. Therefore this is the ideal shape of a riser.
As regards the height of the riser, it must be fall enough to ensure that any pipe formed in it does not penetrate the casting.
In spot welding, the parts to be joined are normally over lapped. The work piece are clamped between two water cooled copper electrodes. On the passage of a high transient current,
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