Flash butt welding, Mechanical Engineering

Assignment Help:

Flash Butt Welding

The two pieces to be welded are pressed against each other by applying a pressure. To whatever finish the faces are machined, there will be some protuberances which cause contacts. Because of the bridges present, when a high welding current is passed, a high current density results at the contact surface. The bridges get heated upto molten conditions since one work piece is slowly advancing towards the other. After the faces attain a plastic stage upsetting pressure is applied. The molten metal and some of the impurities associated with it are expelled. Depending on the material and contact area preheating and post heating may be warranted.

A typical flash butt welding sequence will comprise the following steps. Load machine - clamp work - apply preheating force - preheat - Release preheat force to separate work pieces Contact Contact parts lightly for flashing - apply welding voltage - Flash at high voltage Flash at normal voltage - Cut off welding current - pass up set current - Upset - Cut off upset current - Reclamp and post heat - Pinch off and shear die operation Unclamp work - Return platen and unload.


Related Discussions:- Flash butt welding

Materials used in insulation, Q. Materials used in insulation? All mate...

Q. Materials used in insulation? All materials must be non-corrosive, compatible with other materials and used in accordance with the Manufacturer's recommendations. All mat

Law of superposition - mechanics, Law of superposition: When the two f...

Law of superposition: When the two forces are in equilibrium (equal, collinear and opposite), their resultant is zero and their combined action on rigid body is equivalent to

Computer aided visualization, There are various methods to visualize the ...

There are various methods to visualize the design process which can be summarized as given below: a. An automated drafting tool and presentation of graphics. b. A means

Tensile stress, T ensile Stress: The stress induced in a body, when ...

T ensile Stress: The stress induced in a body, when subjected to two equal and opposite pulls as shown in figure (a) as a result of which there is an increase in length,

Stress and strain, Draw and also explain the stress strain diagram for the ...

Draw and also explain the stress strain diagram for the following materials a) Copper b) Ductile Materials c) Rubbers and Elastomers and d) Brittle materials.

Lubrication system , Lubrication System: This is an arrangement that consi...

Lubrication System: This is an arrangement that consists of oil pump, oil sump, oil lines and lubricant. The lubricant is meant to lubricate the engine moving parts and it also cl

Explain parts of the machine of radial drilling, Major parts of the machine...

Major parts of the machine of Radial drilling machine Column The column is cylindrical in shape and built rugged and solid. The column supports the head and the sleeve or

Pressure, relation between fluid pressure and velocity

relation between fluid pressure and velocity

Welding, function of helium shielding gas

function of helium shielding gas

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd