Flash butt welding, Mechanical Engineering

Assignment Help:

Flash Butt Welding

The two pieces to be welded are pressed against each other by applying a pressure. To whatever finish the faces are machined, there will be some protuberances which cause contacts. Because of the bridges present, when a high welding current is passed, a high current density results at the contact surface. The bridges get heated upto molten conditions since one work piece is slowly advancing towards the other. After the faces attain a plastic stage upsetting pressure is applied. The molten metal and some of the impurities associated with it are expelled. Depending on the material and contact area preheating and post heating may be warranted.

A typical flash butt welding sequence will comprise the following steps. Load machine - clamp work - apply preheating force - preheat - Release preheat force to separate work pieces Contact Contact parts lightly for flashing - apply welding voltage - Flash at high voltage Flash at normal voltage - Cut off welding current - pass up set current - Upset - Cut off upset current - Reclamp and post heat - Pinch off and shear die operation Unclamp work - Return platen and unload.


Related Discussions:- Flash butt welding

Copper alloys, Copper Alloys Some alloys of copper are employed in ind...

Copper Alloys Some alloys of copper are employed in industry for varying causes. Copper forms alloys along with zinc or the brasses, tin or the bronzes, along with tin and pho

Shielding gas-argon-advantages of argon, Argon Argon is approximatel...

Argon Argon is approximately one and one third times as heavy as air and ten times heavier than helium. Argon, after leaving the torch nozzle, forms a blanket over the weld

Array, sorting order of arra

sorting order of arra

Calculate the normal force, Problem You are playing tetherball because ...

Problem You are playing tetherball because you are seven years old and you have nothing better to do.  If the tetherball has a mass of 1 kg and the rope is 1.5 m long and can w

Determine concept of hydrostatic sensor paver machine, Determine concept of...

Determine concept of Hydrostatic sensor paver machine A sensor asphalt paver is a machine used to deal out, shape, and partially compact a layer of asphalt on the surface of a

Computer aided synthesis, The basic aim of synthesis in design process is t...

The basic aim of synthesis in design process is to provide information which can tell you how to improve the design. In general the synthesis process gives many alternatives of

Find the outer and inner diameters of frictional surface, A single plate cl...

A single plate clutch, effective on both sides is needed to transmit 25 KW at 3000 r.p.m. Calculate the outer and inner diameters of frictional surface if the coefficient of fricti

Factors affecting the selection of boiler, F AC T OR S AFFECTING THE SE...

F AC T OR S AFFECTING THE SELECTION OF BOILER: -     Working Pressure and amount of steam needed. -     Floor area required. -     Operating and Maintenance Required

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd