Flash butt welding, Mechanical Engineering

Assignment Help:

Flash Butt Welding

The two pieces to be welded are pressed against each other by applying a pressure. To whatever finish the faces are machined, there will be some protuberances which cause contacts. Because of the bridges present, when a high welding current is passed, a high current density results at the contact surface. The bridges get heated upto molten conditions since one work piece is slowly advancing towards the other. After the faces attain a plastic stage upsetting pressure is applied. The molten metal and some of the impurities associated with it are expelled. Depending on the material and contact area preheating and post heating may be warranted.

A typical flash butt welding sequence will comprise the following steps. Load machine - clamp work - apply preheating force - preheat - Release preheat force to separate work pieces Contact Contact parts lightly for flashing - apply welding voltage - Flash at high voltage Flash at normal voltage - Cut off welding current - pass up set current - Upset - Cut off upset current - Reclamp and post heat - Pinch off and shear die operation Unclamp work - Return platen and unload.


Related Discussions:- Flash butt welding

Evaluate the shear plane angle, In an orthogonal cutting process, following...

In an orthogonal cutting process, following data were taken. Chip length of 80mm was obtained with an uncut chip length of 200mm and the rake angle used was20 degrees and depth of

Equilibrium conditions - non concurrent force system, Equilibrium condition...

Equilibrium conditions: What are equilibrium conditions for non concurrent force system? Sol.: For the Equilibrium of non concurrent forces there are three conditions:

Find out the number of revolution, Find out the number of revolution: ...

Find out the number of revolution: A flywheel of mass 20 kg and radius 100 mm is made to rotate at 600 RPM. Determine the KE of the flywheel. If the frictional couple at its b

Calculate the outer diameter of hollow shaft, A solid shaft of diameter d i...

A solid shaft of diameter d is taken in power transmission. Because of modification of existing transmission system, it is needed to replace the solid shaft by a hollow shaft of th

Preliminary stress analysis, Preliminary stress analysis work will start ea...

Preliminary stress analysis work will start early in the detail engineering phase after completion of equipment layout and piping study drawings. The piping required to be analyzed

Flow work and flow energy - thermodynamics, Flow Work and Flow Energy - the...

Flow Work and Flow Energy - thermodynamics: Flo w Work:  The flow work is energy needed to move the working substance against its pressure It is called as flow or displac

Titanium alloys, Titanium Alloys Pure titanium is a light weight and s...

Titanium Alloys Pure titanium is a light weight and strong ductile metal. This is very strong and as well as highly resistant to corrosion of all kinds but has the drawback su

Plate clutch pressure height-clutch slipping, Plate clutch pressure height ...

Plate clutch pressure height : Check plate clutch pressure leg height by placing the plate clutch pressure on the surface plate. Plate clutch pressure should not tilt on the surfa

Determine the permissible shear stress, A helical compression spring is use...

A helical compression spring is used to take the shock. The initial compression of the spring is 30 mm and it is further compressed by 50 mm while absorbing the shock. The spring i

Why we need additives explain, Q. Why we need additives explain? Additi...

Q. Why we need additives explain? Additives are the materials added in small quantities to the moulding sand in order to enhance its exiting properties and to impart to it spec

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd