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Consider the following batch-flow process consisting of three process steps performed by three machines:
STEP 1 Processing Time: 0.25 Min/Part Processing Time: 0.20 Min/Part Processing Time: 0.15 Min/Part
STEP 2 Setup Time: 30 Minutes Setup Time: 20 Minutes Setup Time: 45 Minutes
STEP 3 Work is processed in batches at each step. Before a batch is processed at a step, the machine at that step must be set up. (During a setup, the machine is unable to process any product.) Assume that there is a dedicated setup operator for each machine (i.e., there is always someone available to perform a setup at each machine.)
a. What is the capacity of step 1 if the batch size is 35 parts?
b. For what batch sizes is step 1 (2, 3) the bottleneck? In other words, at what batch sizes do each step become the bottleneck?
Q3. What do you understand by “line balancing”? What happens if balance doesn’t exist?
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what do you understand by "line balancing"? What happens if balance doesn''t exist ?
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For this discussion, let us put you in the department director chair, nursing director, lab director, radiology director, respiratory therapy director, or whichever hat fits best.
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