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Consider the following batch-flow process consisting of three process steps performed by three machines:
STEP 1 Processing Time: 0.25 Min/Part Processing Time: 0.20 Min/Part Processing Time: 0.15 Min/Part
STEP 2 Setup Time: 30 Minutes Setup Time: 20 Minutes Setup Time: 45 Minutes
STEP 3 Work is processed in batches at each step. Before a batch is processed at a step, the machine at that step must be set up. (During a setup, the machine is unable to process any product.) Assume that there is a dedicated setup operator for each machine (i.e., there is always someone available to perform a setup at each machine.)
a. What is the capacity of step 1 if the batch size is 35 parts?
b. For what batch sizes is step 1 (2, 3) the bottleneck? In other words, at what batch sizes do each step become the bottleneck?
Race One Motors is an Indonesian car manufacturer. At its largest manufacturing facility, in Jakarta, the company produces subcomponents at a rate of 300 per day, and it uses these
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