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Controls on the production systems:
1. No inventory is moved unless authorized to be so by a move card.
2. Each bin contains a fixed exact quantity of inventory no more no less.
3. For each bin there is exactly one kanban card.
4. As soon as materials are removed from a bin the kanban card is removed from the bin and placed in the move card box.
5. If all bins at a station contain the fixed inventory quantity the operator stops production until another kanban card is received.
6. All bins are located in standard locations as is all equipment.
The table below lists the seven wastes as the target for continuous improvement production process. 1. Waste of Overproduction : eliminate by reducing setup times synchronizing qu
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