Applications with medium laser power, Mechanical Engineering

Assignment Help:

Applications with Medium Laser Power

 

Several laser welding applications have recently evolved in this power range of 1 to 10 kW. Because, the laser provides a basis for cost effective, high volume production, strong interest has centered around applications in the automotive industry. An example of the advantages of laser welding for automotive production is provided by a description of the automatic underbody welding system developed for the Ford Motor Company. The laser remain stationary and motion of the output beam is provided in four degrees of freedom by a combination of moving mirrors. Beam translation along horizontal and vertical axes is achieved by moving a turning mirror and the focus head along horizontal and vertical tracks. Two rotational degrees of freedom for the beam are provided by a unique focusing system employing a 90 ° - off - axis, parabolic mirror. The ease with which the beam may be directed with this optical arrangement, coupled with a longitudinal degree of freedom obtained by moving the automotive under body, facilitates welding over the complex contours associated with the various humps and ridges of the underbody. With this system, penetrations of 2.5 mm have been achieved at speeds greater than 5 m /min and penetrations of 1.5 mm have been achieved at speeds near 12 m / min.

This welding performance allows up to 60 underbodies to be welded per hour on an assembly line basis. A lap weld is formed, which provides a strong, continuous joint and further seals the joint area such that a secondary sealing process (required for spot welding) is eliminated. The flexibility of the computer controlled system allows welding parameters for a number of different underbody designs to be stored, in the central computer memory and selected as required. The underbody welding offers striking proof of the ability of the laser to produce high speed weld in large, complex parts.


Related Discussions:- Applications with medium laser power

Manufacturing, #draw a net sketch of the geometry of a single point tool.

#draw a net sketch of the geometry of a single point tool.

Reactions at point while the system is rotating, Reactions at point while t...

Reactions at point while the system is rotating: 8 kg ball is mounted on a horizontal bar associated to a vertical shaft. Neglecting the mass of the bar and shaft what are the

Determine the magnitude and nature of the force, A frame PQRSTU is hinged t...

A frame PQRSTU is hinged to a rigid support at P and is simply supported at T. It is loaded as indicated in the figure below. Determine the magnitude and nature of the force in the

Communication protocols applicable in holonic manufacturing , Communication...

Communication Protocols Applicable in Holonic Manufacturing System Communication amongst agents plays an essential role in the Holonic manufacturing system. Exchange of informa

Evaluate the volumetric efficiency of the engine, (a) Describe the volumetr...

(a) Describe the volumetric efficiency for an I. C. Engine. What is the basic effect of volumetric efficiency on: (i) Specific fuel consumption, (ii) engine power. (b) A p

Contrary to the misconception, Contrary to the misconception that the grow...

Contrary to the misconception that the growth in automobile industry has catered only to the higher income-stratum of society by producing mostly passenger cars, the fastest growt

Overview of project phases, Q. Overview of Project Phases? Conceptual ...

Q. Overview of Project Phases? Conceptual Engineering Phase The purpose of this phase of work is to develop the Client's proposal to a level of detail adequate to determin

Occupational safety - industrial safety, Occupational Safety - Industrial S...

Occupational Safety - Industrial Safety The bad and most debilitating experience related to work which a worker can have is a work-related accident or illness. Within the effe

Current-fundamentals of electricity , Fundamentals of Electricity Cu...

Fundamentals of Electricity Current: The flow rate of charge or electrons with respect to time is known as current. It is measured in ampere (A).

Thermodynamics, Problem specification 5 kg of air is contained in a piston-...

Problem specification 5 kg of air is contained in a piston-cylinder device, initially at a pressure of 2MPa and a specific volume of 0.08m3/kg. The air then expands, as an ideal ga

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd