Applications with medium laser power, Mechanical Engineering

Assignment Help:

Applications with Medium Laser Power

 

Several laser welding applications have recently evolved in this power range of 1 to 10 kW. Because, the laser provides a basis for cost effective, high volume production, strong interest has centered around applications in the automotive industry. An example of the advantages of laser welding for automotive production is provided by a description of the automatic underbody welding system developed for the Ford Motor Company. The laser remain stationary and motion of the output beam is provided in four degrees of freedom by a combination of moving mirrors. Beam translation along horizontal and vertical axes is achieved by moving a turning mirror and the focus head along horizontal and vertical tracks. Two rotational degrees of freedom for the beam are provided by a unique focusing system employing a 90 ° - off - axis, parabolic mirror. The ease with which the beam may be directed with this optical arrangement, coupled with a longitudinal degree of freedom obtained by moving the automotive under body, facilitates welding over the complex contours associated with the various humps and ridges of the underbody. With this system, penetrations of 2.5 mm have been achieved at speeds greater than 5 m /min and penetrations of 1.5 mm have been achieved at speeds near 12 m / min.

This welding performance allows up to 60 underbodies to be welded per hour on an assembly line basis. A lap weld is formed, which provides a strong, continuous joint and further seals the joint area such that a secondary sealing process (required for spot welding) is eliminated. The flexibility of the computer controlled system allows welding parameters for a number of different underbody designs to be stored, in the central computer memory and selected as required. The underbody welding offers striking proof of the ability of the laser to produce high speed weld in large, complex parts.


Related Discussions:- Applications with medium laser power

Create pattern recognition algorithm to identify degeneracy, Particle in a ...

Particle in a Box 1 (from Dr. Liebman): You will remember that the energy of a particle in a 3 (and 2) dimensional box is defined by 3 (or 2) quantum numbers. This brings up the co

Show hazards associated with plants, Q. Show Hazards associated with plants...

Q. Show Hazards associated with plants? Hazards associated with plants will typically include the following: • Inherent fire hazards presented by the release of flammable g

Sketch stress-strain diagram for mild steel, Sketch stress-strain diagram f...

Sketch stress-strain diagram for Mild Steel in tension and also describe the important points. Also draw stress-strain curve for cast Iron, concrete and for elastic rubber only.

Determine the water depth - standard step method, Consider a trapezoidal ch...

Consider a trapezoidal channel with a bottom width of 4 m, side slopes of 3:1 (H:V), and a bottom slope of 0.002 that carries 50 cms. The channel has a Manning's roughness of 0.034

How can we transfer data among cad system, How can we transfer data among C...

How can we transfer data among CAD system The three main reasons for transferring data among CAD systems (or CAE systems or agents etc.) are : (i)  To communicate with remot

Design of screw feeder and screw conveyor, A new process plant for ore proc...

A new process plant for ore processing is currently being planned. The design is only in the first stage. However, three requirements have already been clearly stated: - The bins s

Find out the recoil-velocity of the gun, Find out the recoil-velocity of th...

Find out the recoil-velocity of the gun: As shell of mass 200 gm is fired at a velocity of 50 metres/second by a gun of mass 20 kg. Find out the recoil-velocity of the gun.

Determine the deflection at free end, Determine the deflection at free end:...

Determine the deflection at free end: For the beam illustrated in Figure, determine the deflection at free end and the maximum deflection. Figure Solution R

Show bolt material, Q. Show Bolt Material? Bolt material must be select...

Q. Show Bolt Material? Bolt material must be selected with adequate yield strength at the operating temperature to provide the required strength to properly seat the gasket. It

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd