Applications with medium laser power, Mechanical Engineering

Assignment Help:

Applications with Medium Laser Power

 

Several laser welding applications have recently evolved in this power range of 1 to 10 kW. Because, the laser provides a basis for cost effective, high volume production, strong interest has centered around applications in the automotive industry. An example of the advantages of laser welding for automotive production is provided by a description of the automatic underbody welding system developed for the Ford Motor Company. The laser remain stationary and motion of the output beam is provided in four degrees of freedom by a combination of moving mirrors. Beam translation along horizontal and vertical axes is achieved by moving a turning mirror and the focus head along horizontal and vertical tracks. Two rotational degrees of freedom for the beam are provided by a unique focusing system employing a 90 ° - off - axis, parabolic mirror. The ease with which the beam may be directed with this optical arrangement, coupled with a longitudinal degree of freedom obtained by moving the automotive under body, facilitates welding over the complex contours associated with the various humps and ridges of the underbody. With this system, penetrations of 2.5 mm have been achieved at speeds greater than 5 m /min and penetrations of 1.5 mm have been achieved at speeds near 12 m / min.

This welding performance allows up to 60 underbodies to be welded per hour on an assembly line basis. A lap weld is formed, which provides a strong, continuous joint and further seals the joint area such that a secondary sealing process (required for spot welding) is eliminated. The flexibility of the computer controlled system allows welding parameters for a number of different underbody designs to be stored, in the central computer memory and selected as required. The underbody welding offers striking proof of the ability of the laser to produce high speed weld in large, complex parts.


Related Discussions:- Applications with medium laser power

Determine shear plane angle, The following data was obtained from an orthog...

The following data was obtained from an orthogonal cutting test : Rake angle = 20o, Depth of cut = 6 mm Feed rate = 025 mm/rev Chip length before cutting = 29.4 mm Chip

Belt drive, what is the equation which gives the relationship between the m...

what is the equation which gives the relationship between the maximum tension in the belt T1 and the centrifugal tension Tc if maximum power transmitted?

Space time structure, Space Time Structure If the position of the parti...

Space Time Structure If the position of the particle  P  changes, the differential change in its position vector r is, in general, given by, d r = d x  i + d y  j + d z  k

Stress distribution in beams, Stress Distribution in Beams: 1. learn t...

Stress Distribution in Beams: 1. learn the section modulus of beams of several cross section. 2. found the normal force for partial beam section & its moment around the neu

The gage pressure reading on the pressure gage, The cylindrical tank with h...

The cylindrical tank with hemispherical ends shown in Fig. have volatile liquid and its vapor. The liquid density is 800 kg/m3, and its vapor density is negligible. The pressure in

marginal rate of technical substitution?, Assume the production function f...

Assume the production function for a rm is given by the equation Q = L √K. Graph the isoquants corresponding to Q = 10, Q = 20, and Q = 50. Do these isoquants exhibit diminishing

The velocity distribution in the gap is linear, A 10 kg block slides down a...

A 10 kg block slides down a smooth inclined surface as shown in Figure. Show the terminal velocity of the block if the 0.1 mm gap among the block and the surface have SAE30 oil at

Ventilation fan belt assembly, The aim of this assignment is for the studen...

The aim of this assignment is for the student to use the information, data and analysis techniques presented during lectures to design a belt drive transmission for a ventilation f

Crystal structure , Explain with neat sketches the various types of crystal...

Explain with neat sketches the various types of crystal imperfections

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd