Applications with medium laser power, Mechanical Engineering

Assignment Help:

Applications with Medium Laser Power

 

Several laser welding applications have recently evolved in this power range of 1 to 10 kW. Because, the laser provides a basis for cost effective, high volume production, strong interest has centered around applications in the automotive industry. An example of the advantages of laser welding for automotive production is provided by a description of the automatic underbody welding system developed for the Ford Motor Company. The laser remain stationary and motion of the output beam is provided in four degrees of freedom by a combination of moving mirrors. Beam translation along horizontal and vertical axes is achieved by moving a turning mirror and the focus head along horizontal and vertical tracks. Two rotational degrees of freedom for the beam are provided by a unique focusing system employing a 90 ° - off - axis, parabolic mirror. The ease with which the beam may be directed with this optical arrangement, coupled with a longitudinal degree of freedom obtained by moving the automotive under body, facilitates welding over the complex contours associated with the various humps and ridges of the underbody. With this system, penetrations of 2.5 mm have been achieved at speeds greater than 5 m /min and penetrations of 1.5 mm have been achieved at speeds near 12 m / min.

This welding performance allows up to 60 underbodies to be welded per hour on an assembly line basis. A lap weld is formed, which provides a strong, continuous joint and further seals the joint area such that a secondary sealing process (required for spot welding) is eliminated. The flexibility of the computer controlled system allows welding parameters for a number of different underbody designs to be stored, in the central computer memory and selected as required. The underbody welding offers striking proof of the ability of the laser to produce high speed weld in large, complex parts.


Related Discussions:- Applications with medium laser power

Mounting systems for the welding head-boom mounted type, Mounting Systems ...

Mounting Systems For The  Welding Head-Boom mounted type These are the most versatile type of welding systems. Normally the boom is supported by means of a column. The welding

Thermodynamics, can u please explain me d concept of 2nd law of thermodynam...

can u please explain me d concept of 2nd law of thermodynamics. I am not so sure about it ??

Frictional force acting on the ladder, Frictional force acting on the ladde...

Frictional force acting on the ladder: A uniform ladder having length 13m and weighing 250N is placed against smooth vertical wall with its lower end 5m from wall. The coeffi

Resultant, procedure to find resultant of several forces acting at a point

procedure to find resultant of several forces acting at a point

Plate clutch warpage-clutch slipping, Plate clutch warpage: Place plate cl...

Plate clutch warpage: Place plate clutch on surface plate and check for warpage. Ensure that0.20 mm feeler gauge does not slide freely.

Ignition, how does catalytic ignition operate

how does catalytic ignition operate

Find the maximum shear stress at free end, Find the maximum shear stress at...

Find the maximum shear stress at free end: A stepped shaft ABCD, with A is fixed end and D is free end. AB = 1 m, BC = 2 m, CD = 1 m. AB is a hollow shaft of 100 mm outer diam

Air standard cycles - thermodynamics, AIR STANDARD CYCLES - thermodynamics:...

AIR STANDARD CYCLES - thermodynamics: Most of the power plant operates in the thermodynamic cycle that is the working fluid undergoes a series of processes and returns to its

Define the winged-edge representation, The Winged-Edge Representation P...

The Winged-Edge Representation Perhaps the oldest data structure for a b-rep is Baumgart's winged-edge data structure. It is quite different from that of a wire-frame model, be

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd