Applications with medium laser power, Mechanical Engineering

Assignment Help:

Applications with Medium Laser Power

 

Several laser welding applications have recently evolved in this power range of 1 to 10 kW. Because, the laser provides a basis for cost effective, high volume production, strong interest has centered around applications in the automotive industry. An example of the advantages of laser welding for automotive production is provided by a description of the automatic underbody welding system developed for the Ford Motor Company. The laser remain stationary and motion of the output beam is provided in four degrees of freedom by a combination of moving mirrors. Beam translation along horizontal and vertical axes is achieved by moving a turning mirror and the focus head along horizontal and vertical tracks. Two rotational degrees of freedom for the beam are provided by a unique focusing system employing a 90 ° - off - axis, parabolic mirror. The ease with which the beam may be directed with this optical arrangement, coupled with a longitudinal degree of freedom obtained by moving the automotive under body, facilitates welding over the complex contours associated with the various humps and ridges of the underbody. With this system, penetrations of 2.5 mm have been achieved at speeds greater than 5 m /min and penetrations of 1.5 mm have been achieved at speeds near 12 m / min.

This welding performance allows up to 60 underbodies to be welded per hour on an assembly line basis. A lap weld is formed, which provides a strong, continuous joint and further seals the joint area such that a secondary sealing process (required for spot welding) is eliminated. The flexibility of the computer controlled system allows welding parameters for a number of different underbody designs to be stored, in the central computer memory and selected as required. The underbody welding offers striking proof of the ability of the laser to produce high speed weld in large, complex parts.


Related Discussions:- Applications with medium laser power

Stress relaxation is creep related phenomenon, Stress relaxation is creep r...

Stress relaxation is creep related phenomenon: Problem: What is stress relaxation? Give example. Solution Stress relaxation is creep related phenomenon. It is los

Plate oil separator, Plate oil Separator: Check for plate oil separator fi...

Plate oil Separator: Check for plate oil separator fitment.

Machine drawing, Sketch neatly two views of a footstep braring for supporti...

Sketch neatly two views of a footstep braring for supporting a 50mm diameter vertical shsft. Give important dimensions

Shut-off valves on major zone, Q. Shut-off valves on major zone? Are shu...

Q. Shut-off valves on major zone? Are shut-off valves on major zone branches and on the bottom and top of riser? Are balancing valves on return branches? Are control valves on

Why we use cold working, Q. Why we use cold working? Cold working takes...

Q. Why we use cold working? Cold working takes place below the recrystallization temperature, and therefore is fundamentally different at the atomic level with effects up to th

Assigment.., Describe the internal structure, bonding of atoms and molecule...

Describe the internal structure, bonding of atoms and molecules and to understand the mechanical properties of materials. Comprehensive understanding of properties of materials, at

Storage and handling of epoxy powder, Q. Storage and Handling of Epoxy Powd...

Q. Storage and Handling of Epoxy Powder? Coating materials shall be stored, handled and applied in strict accordance with procedures as outlined by the coating manufacturer, ex

Define the nature of force in a member of truss, Define the nature of force...

Define the nature of force in a member of truss: How can you define the nature of force in a member of truss? Sol.: We know that whenever force is applied on a cross se

Test, test test teste teste teste tester

test test teste teste teste tester

Resultant, procedure to find resultant of several forces acting at a point

procedure to find resultant of several forces acting at a point

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd