Applications with medium laser power, Mechanical Engineering

Assignment Help:

Applications with Medium Laser Power

 

Several laser welding applications have recently evolved in this power range of 1 to 10 kW. Because, the laser provides a basis for cost effective, high volume production, strong interest has centered around applications in the automotive industry. An example of the advantages of laser welding for automotive production is provided by a description of the automatic underbody welding system developed for the Ford Motor Company. The laser remain stationary and motion of the output beam is provided in four degrees of freedom by a combination of moving mirrors. Beam translation along horizontal and vertical axes is achieved by moving a turning mirror and the focus head along horizontal and vertical tracks. Two rotational degrees of freedom for the beam are provided by a unique focusing system employing a 90 ° - off - axis, parabolic mirror. The ease with which the beam may be directed with this optical arrangement, coupled with a longitudinal degree of freedom obtained by moving the automotive under body, facilitates welding over the complex contours associated with the various humps and ridges of the underbody. With this system, penetrations of 2.5 mm have been achieved at speeds greater than 5 m /min and penetrations of 1.5 mm have been achieved at speeds near 12 m / min.

This welding performance allows up to 60 underbodies to be welded per hour on an assembly line basis. A lap weld is formed, which provides a strong, continuous joint and further seals the joint area such that a secondary sealing process (required for spot welding) is eliminated. The flexibility of the computer controlled system allows welding parameters for a number of different underbody designs to be stored, in the central computer memory and selected as required. The underbody welding offers striking proof of the ability of the laser to produce high speed weld in large, complex parts.


Related Discussions:- Applications with medium laser power

Dynamic analysis., dynamic analysis of four bar linkage by kelin''s constru...

dynamic analysis of four bar linkage by kelin''s construction.

Mechatronics, what is plc and how does it works

what is plc and how does it works

How can we use of shrinkage allowance, Q. How can we use of Shrinkage allow...

Q. How can we use of Shrinkage allowance? Since metal shrinks on solidification and contracts further on cooling to room temperature, linear dimensions of the pattern is increa

Cobalt-base super alloys, Cobalt-base super alloys (e.g. UNS R30155 (Grade ...

Cobalt-base super alloys (e.g. UNS R30155 (Grade 661) and R30816 (Grade 671)) have superior strength to the nickel base alloys above 1800°F (980°C). The refractory metal alloys

Design analysis drafting machine, hello,my name is mustapha from iran I wa...

hello,my name is mustapha from iran I want design piston engine (structure design cranckshaft ,rod,bearing,...)

Thermodynamics, describe equivalence of kelvin planck and clausious stateme...

describe equivalence of kelvin planck and clausious statement

Mechanical vibrations, The suspension system of a car is modelled as having...

The suspension system of a car is modelled as having an effective stiffness of 5x10 6 (N/m) and an effective mass of 750 (kg). The car is travelling over a road with bumps that ca

Evaluate the absolute velocity of jet, A jet of water moving at 8 m/sec. im...

A jet of water moving at 8 m/sec. impinges on a concave-shaped vane to deflect the jet through 120 o when stationary. If the vane is moving at 5 m/sec., calculate the angle of jet

How are footings described and introduced properly, How are footings descri...

How are footings described and introduced properly? The selection of different types of footings and the need for reinforcing the same are discussed in this unit. Methods of de

Write Your Message!

Captcha
Free Assignment Quote

Assured A++ Grade

Get guaranteed satisfaction & time on delivery in every assignment order you paid with us! We ensure premium quality solution document along with free turntin report!

All rights reserved! Copyrights ©2019-2020 ExpertsMind IT Educational Pvt Ltd