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First shift employees at Harley-Davidson work from 6am to 2pm Monday through Friday. Everyone on the motorcycle assembly line is allowed a 30 minute lunch and two 20 minute breaks, but other cross-trained associates cover lunches and breaks for the associates on the assembly line so the line doesn’t stop. The processes of the assembly line have the following dependencies:
Task Predecessor Average Time (sec)
A none 60
B A 40
C A 80
D B, C 40
E D 100
F D 110
G E, F 30
The Plant Manager needs first shift to achieve an output of 200 motorcycles.
Compute the Takt time for the line.
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Compute the efficiency and percent idle time for the system.
What is the maximum output that could be achieved by a single assembly line in 8 hours?
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WimCo Mfg produces cogdarts at several plants. Plant A produces 800 units per hour. The cogdart sells for $24.00 per unit. The plants works an eight (8) hour shift five (5) days per week. There are four (4) workers assigned to the production line. Wh..
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