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A company has a policy of Cp = 1.2 for all new products. All sheet metal specifications are designed with a tolerance of + 5 mils. Assume a manufacturing process average of 100 mils.
a. What is the reject rate for new parts?
b. If the sheet metal punch press average was shifted by 1 mil, what will the new Reject Rate be in PPM? What will the new Cpk be?
c. If the Cp was changed to 1.0, what will the new reject rate in %?
A company has a policy of Cp = 1.2 for all new products. A new housing is being designed with a critical parameter of 100 mils. The company’s manufacturing process has σ = 6.
d. What should the product specifications be to meet the Cp target? USL _?_ / LSL _?_
e. What do expect for a reject rate in %? In PPM?
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