What is assembly-line efficiency

Assignment Help Operation Management

Reference no: EM132275410

Answer the following Questions :

1. Describe four layout patterns and when they should be used.

2. Explain how to design product layouts using assembly line balancing.

3. Explain the concepts of process layout.

4. Describe issues related to workplace design.

5. Describe the human issues related to workplace design.

Assignments: Answer Problems # 3 and 4 found on page 173 in your textbook.

3. Visit a manufacturer or service organization and critique its facility design. What are its advantages and disadvantages? How does the layout affect process flows, customer service, efficiency, and cost?

4. Bass Fishing Inc. assembles fishing nets with aluminum handles in an assembly line using four workstations. Management wants an output rate of 200 nets per day using a 7.5-hour work day The sum of the task times is 7.00 minutes/net.

a. What is the cycle time?

b. What is assembly-line efficiency?

c. What is total idle time?

5. Peter's Paper Clips uses a three-stage production process: cutting wire to prescribed lengths, inner bending, and outer bending. The cutting process can produce at a rate of 200 pieces per minute; inner bending, 160 pieces per minute; and outer bending, 150 pieces per minute.

Determine the hourly capacity of each process stage and the number of machines needed to meet an output rate of 20,000 units per hour. How does facility layout impact your numerical analysis and process efficiency? Explain.

Reference no: EM132275410

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