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Point 1: Heartland Fabrication understands that the reason for its success is the repetition of producing quality, dependable products. Last year two areas of weakness were identified in the area of quality: Sheet metal distortion and bolt hole accuracy were the cause of an abnormally high amount of rework and spoilage.
Point 2: One of the production supervisor's main tasks is to determine the cause of both problems and recommend a solution. Part of this process is to evaluate the costs of quality and if additional funds are necessary to get these two areas back in the acceptable range.
Question 1: As the accounting department lead, what are the types of costs you should consider in working with the production supervisor to evaluate the problem?
Question 2: Explain how the four types of quality costs may play a role in this issue for Heartland.
Question 3: What nonfinancial issues are at stake with this issue?
Question 4: Explain the cost/benefit dilemma with regard to correcting this issue if additional funds are deemed necessary.
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