Solve the test problem manually

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Reference no: EM13952851

Solve the Test Problem Manually

Calculate Planned Order Releases for materials A-XXX, B-XXX, C-XXX, D-XXX, and E-XXX . Relevant data on independent requirements (forecast), BOM, and material master data are given below.

The BOM for product A-XXX is shown below. One unit of D-XXX and two units of E-XXX are assembled to make one unit of C-XXX. Two units of C-XXX and one of D-XXX are needed to make one subassembly of B-XXX. Four units of B-XXX are further assembled to make one unit of the product A-XXX.

Independent Requirements (Forecast Demand) for Finished Product A-XXX

Period	Independent Requirements
Week 6/2014	15
Week 7/2014	20
Week 8/2014	30
Week 9/2014	25

Relevant Material Master Data

Material	Lot Size	Lead Time	Procurement Type	Remarks
A-XXX	LFL	7 days	In-house Production	Finished Product
B-XXX	LFL	7 days	In-house Production	Semifinished Product
C-XXX	LFL	14days	In-house Production	Semifinished Product
D-XXX	Fixed Lot of 800	7 days	External Procurement	Raw Material
E-XXX	Fixed Lot of 1000	7 days	External Procurement	Raw Material

Q.1 Complete the following MRP explosion manually.

Week No.	1	2	3	4	5	6	7	8	9
Gross Requirements for A-XXX						15	20	30	25
Projected Available Balance
Net Requirements
Planned Order Receipt
Planned Order Release

Gross Requirements for B-XXX
Projected Available Balance
Net Requirements
Planned Order Receipt
Planned Order Release

Gross Requirements for C-XXX
Projected Available Balance
Net Requirements
Planned Order Receipt
Planned Order Release

Gross Requirements for D-XXX
Projected Available Balance
Net Requirements
Planned Order Receipt
Planned Order Release

Gross Requirements for E-XXX
Projected Available Balance
Net Requirements
Planned Order Receipt
Planned Order Release

Hint:D-XXX's Gross Requirements are derived from the Planned Order Releases of both B-XXX and C-XXX.

Reference no: EM13952851

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