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Whizmo Toy Company is interested in creating an MRP schedule for the manufacture of a new toy car. The Body Shop currently has a demand for 2000 Toy Cars and for an additional 500 Hoods. It needs to set up this schedule for the toy car and all the components. The toy car is made up of one body assembly and 4 wheels. The body assembly is made up of one hood, 2 sides, and one trunk. There are other components for the body assembly but the company has plenty of those parts left over from a previous production. Hence, it is only concerned with the toy car, sub-assemblies and components identified above. The safety stock and allocated are taken from the total on hand.
Item Toy Car Body Assembly Wheels Hood Sides Trunk
Total on hand 300 500 800 0 200 1,000
Safety stock 100 0 400 0 100 0
Allocated 0 0 300 0 0 0
Scheduled Receipts -- -- -- -- -- 2000
How many units of the hoods, the sides, the wheels, and the trunk must be purchased to produce the demand of Toy Cars. Assume that all of the items On Hand include the Safety Stock and the Allocated. It is not necessary to provide the requirements by week.
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