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Principles of Dimensional Metrology
1. Balls of diameters 25 mm and 20 mm were used to measure a taper ring gage. The large ball protruded mm above the end face of ring gear while the distance of the end face from the top of the 20 mm diameter ball was 40 mm.
Determine:
A) Angle of taper and the large end diameter.
B) Assuming an error of upto 0.005 mm in measuring the distances and no errors in the ball diameter, determine the possible error in angle?
Figure above shows a method to measure taper of a cone with a 10 in sine bar as shown. If the height h of the slip blocks assembly is 2. 5321 in, determine the taper of the cone. A ½ in ball with a slip gage stack of s = 0.1203 in is assembled as shown such that the dial gage reading over the taper and the block are identical.
Calculate the diameter of the smaller end of the cone.
3.Given the following gages and their classify then in one of the eleven categories and justify your selection
Gage Description
Application
Classification
Mahr/Federal XLI-22P=20 Portable Thickness Gage
Verify Flange thickness by an operator on assembly floor
Mahr Form MMQ 400-2
Small lot of engine shafts to be measured for First Article
Nikon XC65d(-LS) Cross Scanner on a LK V 21.12.10
Measure Sheet metal profile in stamping inspection cell
Renishaw Equator
Introducing gage to replace multiple hand inspections for process control
Zygo 7300 New View
Parts sent for measurement for a customer return. Need improved data to complement production inspection from layout
Starrett 1-2" Micrometer
Starrett 0-2" Micrometer
Habco Model AF1000 Digital Airflow Test Stand
Measurement of in-process inspection for part acceptance by lead man
MitutoyoSurftest SJ-310
Production method of inspection for shaft surface finish
OGP Focus
Profile measurement of ground surface by an operator
INTRA Variable Fixture Electronic Gage
Measurement of crankshaft journal runout
North Star Imaging CXMM CT System
Measurement of internal hole diameters of nozzle
Accent Industrial FPI System
Crack Detection of machined disks
GARMicrofinish Surface Comparator
Used at final inspection by operator to verify grind surface
Schenk PASIO50
Small Rotor Balancing per ISO specification
Package Design Brief: Assume you are the packaging engineer for a large consumer products company. In this company, the Packaging Design Briefs are initiated by the marketing group and forwarded to the Package Engineering group.
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To Verify the law for parallelogram of forces, law for triangle of forces and law of polygon of forces. These laws are very useful to calculate unknown forces in very short time.
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Wind turbines are becoming more and more common as a method of energy production, wind turbines by their very nature are dynamic and are subject to and create their own internal and external kinematics and kinetics.
8 x product engineering and design review (week 2 – 12), ~3 pages per item which must contain a brief description of the product then delve into concepts such as materials selection, manufacturing methods, life cycle analysis, recyclability and overa..
Design of absorption column and the cooler. Process design of other units should be completed along with pipe sizes.
Determine maximum total bending moment (static plus dynamic) of the beam under steady-state conditions.
Determine the magnitude of the horizontal and vertical components of the force of the water on the gate.
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