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Established in Al-Khobar, Kingdom of Saudi Arabia, Logistics Solution Services (LSS) is another prime division of SAF Group of Companies. Its innovative management, sophisticated hardware, software and skilled manpower services has earned it a unique position in Saudi Arabia gaining a reputation for high quality standards in warehouse management and third party logistics. LSS is currently adding a new warehouse of more than 8,000 m2 in Dammam second industrial city. Your job in this project is to optimize the performance of this warehouse. One agreed upon measurement is to minimize the total traveled distances that items go through in and out of the warehouse. The following is a proposed layout of the facility spanning 32 aisles on both sides giving a total of 64 available aisles for storage. Each aisle is composed of 9 compartments named from A to I. Loading is done on one end while unloading is done on the other, this would allow ease of implementing a FIFO system when required for some products with expiration dates. Each compartment is 7 m length, 5 m depth, and 3 m height totaling 105 m2 in volume. Distance between aisle 1 and 2 is 4 m which is the same distance between aisle 2 and 3 and so forth. Aisle 1 is 15 m away from the loading and unloading area. Aisle 33 is symmetric to aisle 1 with respect to the forklift path.
Constraints:
The following data represents monthly movement of different items along with required number of compartments for storage.
No.
Name
Required
Movement
Weight restriction?
1
Qw134
21
12
N
2
Er412
15
45
3
Ty712
13
34
4
Rg966
17
62
5
Ds105
22
101
6
Vf331
19
75
Y
7
Xs655
18
8
Za812
54
9
Bh545
10
Hj997
25
77
11
Hm512
32
Sc112
20
39
Qd422
31
72
14
Jy587
42
51
Vb612
16
81
Cd222
120
Op395
Ms563
28
71
Nm588
29
Zw101
Formulate the problem as a MILP and solve it to come up with the assignment that minimizes total item movement in meters.
Part2----Logistics
A logistics company wishes to expand by purchasing a number of new trucks of varying sizes and capabilities. The company has 5 Million Saudi Riyals for this project and is targeting three types of trucks, The Stake Body (SB), Heavy Semi Truck (HS) and Refrigerated Vans (RV). Demand for various products to be shipped are given on a daily basis and is assumed to continue through the year after shipping contracts have been signed. The following table contains the items with shipping rates and are given three colors namely green for items requiring the SB, yellow for HS items and red for RV items. Every truck driver can only make three trips a day maximum due to traffic regulations requiring sufficient rest. The company wishes to at least buy one type of truck to guarantee diversity and promising market share. What would be your suggestion to the company on the optimal number of each truck to purchase in order to maximize profit?
Truck Data:
Truck
SB
HS
RV
Purchase cost SR
199,000
265,000
312,000
Insurance cost SR
6,000
12,000
15,000
Registration cost SR
2,000
3,500
4,000
Maintenance cost SR
9,000
11,000
Demand Data:
Client
Daily trips
Rate SR/ trip
Junly
1,200
Sams
1,500
MLK
950
Beck
1,100
Ual
1,300
Fly7
1,350
FLB
875
Port
700
e-home
900
Mark
980
SUzky
Slam
850
Clam
1,000
Hunt
1,150
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