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In a textile manufacturing plant, an employee is responsible for loading and unloading identical spools of thread onto a sewing machine. The run time for the machine is 6 minutes once loaded and started. Each machine yields 3 parts per cycle. It takes the operator 90 seconds to unload/load each machine, and 20 seconds to walk from one machine to the next. The operator is paid $6.00 per hour, and each machine costs $2.5 per hour to operate.
a) How many machines should this operator handle in order to achieve the lowest Total Expected Cost? Determine the TECs.
b) Based on your answer, which one (machine or operator) will be idle and determine the production level?
Package Design Brief: Assume you are the packaging engineer for a large consumer products company. In this company, the Packaging Design Briefs are initiated by the marketing group and forwarded to the Package Engineering group.
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