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Zunz Company, a producer of wooden toys, is about to adopt a lean operating envi- ronment. In anticipation of the change, Zunz's controller prepared the following list of costs for December:
Wood
$1,200
Insurance-plant
$324
Bolts
32
President's salary
4,000
Small tools
54
Engineering labor
2,700
Depreciation-plant
450
Utilities
1,250
Depreciation-machinery
275
Building occupancy
1,740
Direct labor
2,675
Supervision
2,686
Indirect labor
890
Operating supplies
254
Purchased parts
58
Repairs and Maintenance
198
Materials handling
74
Employee benefits
2,654
Required:
1. Identify each cost as direct or indirect, assuming that it was incurred in a traditional manufacturing setting.
2. Identify each cost as direct or indirect, assuming that it was incurred in a lean oper- ating environment.
3. Assume that the costs incurred in the lean operating environment are for a work cell that completed 1,250 toy cars in December. Compute the total direct cost and the direct cost per unit for the cars produced.
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