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Using the plantwide overhead rate to assess prices
Real Cool produces two different models of air conditioners. The company produces the mechanical systems in their components department. The mechanical systems are combined with the housing assembly in its finishing department. The activities, costs, and drivers associated with these two manufacturing processes and the production support process follow.
Process
Activity
Overhead Cost
Driver
Quantity
Components
Changeover
$500.000
Number of batches 800
Machining
279.000
Machine hours 6,000
Setups
225.000
Number of setups 120
$1.004.000
Finishing
Welding
$180.300
Welding hours 3.000
Inspecting
210,000
Number of inspections 700
Rework
75,000
Rework orders 300
$465,300
Support
Purchasing
$135.000
Purchase orders 450
Providing space
32.000
Number of units 5,000
Providing utilities
65,000
Model 145
Model 212
Units produced ..................
1,500
3,500
Welding hours ...................
800
2,200
Batches ............................
400
Number of inspections ........
300
Machine hours ...................
1.800
4.200
Setups .............................
60
Rework orders ...................
160
140
Purchase orders ................
ISO
1. Using a plantwide overhead rate based on machine hours, compute the overhead cost per unit for each product line.
2. Determine the total cost per unit for each product line if the direct labor and direct materials costs per unit are $250 for Model 145 and $180 for Model 212.
3. If the market price for Model 145 is $800 and the market price for Model 212 is $470, determine the profit or loss per unit for each model. Comment on the results.
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