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Company X plans to manufacture a Product A that requires substantial amount of direct labor on each unit. Based on the company's experience with other products that requires similar amounts of direct labor, management believes that a learning factor exists in the production process used to manufacture a Product A.
Each unit of A requires 50 square feet of direct material at a cost of $30 per square foot, for a total material cost of $1,500. The standard direct-labor rate is $25 per direct-labor hour. Variable manufacturing overhead is assigned to products at a rate of $40 per direct-labor hour. In determining an initial bid price for all products, the company marks up variable manufacturing costs (=direct materials + direct labor + variable overhead) 30 percent. (That is, the bid = 130 percent of variable manufacturing costs.)Data on the production of the first two lots (16 units) of product A follow:1. The first lot of eight units required a total of $3,200 direct labor hours.2. The second lot of eight units required a total of $2,240 direct-labor hours.Based on prior production experience, Company X estimates that production time will show no significant improvement after first 32 units. Therefore, a standard (for planning purposes) for direct-labor hours will be established based on the average number of hours per units 16 through 32.
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