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Company manufactures two different products, A and B. In the past, the company has allocated its manufacturing support costs based on plantwide support cost rate based on direct labour hours. The new consultant suggests that the company consider assigning support costs to the products using activity-based costing. After studying the manufacturing activities and costs, the consultant collected the following data for last year:
Item
Product A
Product B
Units produced and sold
25,000
50,000
Direct labour hours used
75,000
Direct labour cost
$50,000
$1,125,000
Number of times handled
10,000
5,000
Number of cuts
3,000
2,000
Number of design changes
500
250
Number of product setups
1,500
The actual manufacturing support costs incurred last year were as follows:
Cost Pool
Activity Costs
Handling
$750,000
Cutting
600,000
Design changes
825,000
Setups
700,000
Total
$2,875,000
The direct material cost for product A is $30 per unit, and $35 per unit for product B.
Explain:
a. Determine the unit cost of each product using direct labour hours to allocate all manufacturing support costs.
b. Determine the unit cost of each product using activity-based costing.
c. Explain why the unit costs differ between requirements a and b.
d. Assume that Company produces 30 different products in a complex manufacturing environment
involving many more than four activities. Suggest an alternative costing model.
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