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Problem 1: An assembly station is asked to process 100 circuit boards per hour. It takes 20 minutes to receive the necessary components from the previous workstation. Completed circuit boards are placed in a rack that will hold 10 boards. The rack must be full before it is sent on to the next workstation.
1. If the factory uses a safety factor of 10%, how many kanbans are needed for the circuit board assembly process?
2. How many kanbans would be needed in each case?
a. Demand is increased to 200 circuit boards per hour.
b. The lead time for components is increased to 30 minutes.
c. The rack size is halved.
d. The safety factor is increased to 20%.
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