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A bottling plant fills 2,400 bottles every two hours. The lead time is 40 minutes and a container accommodates 50 bottles. The safety stock is 10 percent of expected demand. How many kanban cards are needed?
You have been called in as a consultant to set up a kanban control system. The first thing to do is to determine the number of kanban card sets needed. Your research shows that the expected demand during lead time for a particular component is 180 per hour. You estimate the safety stock should be set at 20 percent of the demand during lead time. The tote trays used as containers can hold 10 units of stock, and the lead time it takes to replenish an order is 2 hours. You found that the number of kanban cards needed.
Your client now tells you that they miscalculated the demand and the true demand is 300 per hour. All other things remain the same. What is the change in the number of kanban cards?
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