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A garment factory making jackets has three sequential departments doing Cutting, Sewing and Packaging. The defect rates are 3%, 6% and 2% respectively. (Show calculations with 3 decimal accuracy). Assume defect opportunities = 2.
1. What is the overall first pass defect rate of the factory?
2. What is the overall first pass yield? _________
3. What is the DPMO? _________
4. What is the baseline sigma level of the current process? _________
5. What DPMO level the factory needs in the long run to achieve 4.0 sigma level?
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