Uniform Workstation Loads
Just-in-time manufacturing helps firms maintain uniform loads at workstations. For example, let us assume that the aggregate production plan of Toyota Motors is 24,000 cars in a month. If the production is carried out five days per week, 1,200 cars should be produced each day. If the production is carried out in two shifts in a day, the production line should produce 600 cars per shift. Therefore, JIT system helps maintain uniform workload at each work center.
Suppose Toyota Motors 150, 200 and 250 units of three types of cars A, B and C respectively in each shift. There are three ways in which Toyota can make its production schedule smooth. In the first method, the required quantity of a particular type of car is produced first and then production of another type of car is started. Thus the sequence of producing 150 A's, 200 B's, and 250 C's is continued in every shift.
In the second option, Toyota can adopt a method in which a mix of various models is produced in short repetitive sequences and the frequency of repetition for each model is in proportion to its demand. Since the production requirements of A, B and C are in the ratio of 3:4:5, Toyota can develop a production cycle that consists of 12 units: 3 cars of model A, 4 cars of model B, and 5 cars of model C. The order in which they are manufactured depends on the market requirements for each type of car model.
In the third option, Toyota can develop a production sequence of A-B-C-B-C-A-B-C-B-C-A-C or any other sequence based on market requirements and the cycle is repeated. Such a repetitive cycle throughout a period results in a uniform workload for all the work centers in the assembly line and capacity requirements can be greatly smoothed. But this method is feasible only when the set up times are low.
Email based Operations Management assignment help - homework help at Expertsmind
Are you searching Operations Management expert for help with Uniform Workstation Loads questions? Uniform Workstation Loads topic is not easier to learn without external help? We at www.expertsmind.com offer finest service of Operations Management assignment help and Operations Management homework help. Live tutors are available for 24x7 hours helping students in their Uniform Workstation Loads related problems. We provide step by step Uniform Workstation Loads question's answers with 100% plagiarism free content. We prepare quality content and notes for Uniform Workstation Loads topic under Operations Management theory and study material. These are avail for subscribed users and they can get advantages anytime.
Why Expertsmind for assignment help
- Higher degree holder and experienced experts network
- Punctuality and responsibility of work
- Quality solution with 100% plagiarism free answers
- Time on Delivery
- Privacy of information and details
- Excellence in solving Operations Management questions in excels and word format.
- Best tutoring assistance 24x7 hours