A single-card Kanban system

A single-card system makes use of the conveyance card alone. The functioning of a single card system is shown in the Figure and it can be explained in the following steps:

• An assembly line worker needs some inventory items to manufacture a product.

• He puts an empty tray at point A and issues a conveyance Kanban specifying the materials or the other inventory parts required.

• A material handling agent takes the tray from a point A to a point B in the inventory department.

• The tray is filled with the desired inventory and the material handling agent collects the filled tray at point C. Here, the materials manager should ensure that the required amount of inventory is ready to be picked up, otherwise the production process gets delayed.

• The agent again moves the tray to point D in the assembly area where it is required for processing, and then it again goes to point A.    

  Figure : Single-Card Kanban System                

This cycle is repeated whenever there is a material requirement in the assembly line. But the system works effectively only where the desired quantity of materials is available in the inventory department. The single card system is more useful in the execution of repetitive operations. Also, the trays used in this system should be standardized to the lot size in production. For example, if a firm produces one television at a time, then a tray should contain only the parts required to manufacture one television. If it produces ten televisions at a time, the tray should contain the materials required to produce ten televisions.                           

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