Plant Maintenance Module:
The Plant Maintenance module enables an organization to control and maintain factory equipment and thereby minimize the probability of its breaking down. Maintenance involves a number of works like overhauling the machines, regular inspections, etc. A factory consists of a number of machines and each machine has a number of parts which are given unique numbers. These numbers along with the maintenance operations performed on each system are stored in a historical database. Also, the time period within which a particular part of the machine has to be changed or overhauled is defined and the person who has to do it is also defined in the system. Using this data, the maintenance task and equipment or the part on which the task is to be performed is easily known. Daily schedules or monthly schedules can be generated, depending on the requirement. Using this module, the details of any breakdown such as the date and time of the breakdown, breakdown hours, reasons for the breakdown, and the person who rectified the problem are recorded. Further, depending on the type of breakdown, the system can detail the various tools that would be required for the maintenance work. The sub-modules in plant maintenance include Equipment Tracking, Component Tracking, and Preventive Maintenance Control.
SAP's Plant Maintenance module is being increasingly used by large businesses in capital-intensive industries. It is integrated with the financial module and thus enables cost monitoring. The module facilitates storing data on plant maintenance activities and tracks the history to schedule the plant maintenance activities. It helps in planning, controlling, and processing scheduled maintenance. Its sub-modules include Equipment and Technical Objects, Plant Maintenance Information System, Maintenance Projects, Preventive Maintenance, Maintenance Order Management, and Service Management.
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