Developing a Cellular Manufacturing Layout
Developing a cellular manufacturing layout comprises three steps:
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The parts that follow a common sequence of steps are grouped into a family. To do this, computerized parts classifications and a coding system have to be developed and maintained. Since systems are very expensive, many companies have developed short-cut procedures for identifying parts-families.
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The dominant flow patterns of parts-families are identified as a basis for location or relocation.
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Finally, the machines and processes are physically grouped into cells. The machinery parts that cannot be grouped with any cell or family are placed in a remainder cell.
The major problems in developing a cellular manufacturing layout are developing and classifying a coding scheme for items of different shapes, sizes, materials etc., grouping parts in families to form cell groups on the basis of processing requirements and routings, and creating the physical layout for positioning cells relative to each other.
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