Cellular manufacturing

Cellular manufacturing is a type of group technology in which the total production area is conveniently divided into cells, each cell consisting of a group of similar machines. For instance, a production organization can be divided into different cells such as lathe section, boring section, drilling section, grinding section and so on. These cells can be used to produce those parts that are needed more often in moderate batch sizes. Within each cell, products are similar to one another, and the flow of parts within the cell is more like a product-focused system. Cellular manufacturing offers many advantages for organizations. Some of the advantages of cellular manufacturing are:

1. As similar parts go to a particular cell, the machine changeover times between batches of parts are considerably reduced. This results not only in the increase of production capacity, but also in the reduction of production costs.

2. As the workers in a particular cell are made to work on a set of similar machinery, their costs of training can be brought down significantly. Moreover, workers gain specialized skills in production, as they are exposed to a smaller variety of machinery. This improves the quality of output.

3. The route of production through cells is more direct, as compared to that in non-cellular group technology. There are many advantages in this, like reduction in material handling costs and simplified production planning and control (PPC). It also permits quicker shipment of products.

4. Parts spend less time in waiting before they are processed. This results in a significant decrease in in-process inventory levels.

These advantages may lead to group technology and cellular manufacturing being adopted by many organizations in the future. But all job shop production should not be converted to group technology production because this production system is economical only for those parts that possess a degree of standardization and are produced in moderate size batches.             Email based Operations Management assignment help - homework help at Expertsmind

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